Alpine ASC-36-NG Installation Manual

JULY 2013 ALP-36-L-REV-04 Report No. 216-S-37b-6.5 www.kozyheat.com DIRECT VENT GAS FIREPLACE INSTALLATION MANUAL —Do not store or use gasoline or

9 FIREPLACE PREPARATION When installed, nailing flanges provide the minimum 1-1/8” (29mm) clearance from fireplace sid

10 FRAMING (APPLIES TO BOTH HORIZONTAL AND VERTICAL VENTING TERMINATIONS) 47” (1194mm) High x 48-3/4” (1238mm) Wide x

11 FRAMING W H A B Frame a 12-1/2” (318mm) high (H) x 10-7/8” (276mm) wide (W) opening on exterior wall for chimney t

12 FACING AND FINISHING This fireplace was designed to accommodate non-combustible facing material up to 1/2” (13mm) thick. Install non

13 TYPICAL INSTALLATION OPTIONS HORIZONTAL INSTALLATION Figure 13b Figure 13a VERTICAL INSTALLATION IMPORTANT Kozy Heat

14 MANTEL REQUIREMENTS WARNING Non-combustible zone: No combustible materials allowed on top of fireplace withi

15 HEARTH PLATE / COMPONENT ACCESS DOORS 1. Install glass frame assembly. 2. Install component access doors by rotating bottoms toward cen

16 GAS LINE CONNECTION This fireplace is manufactured for use with Natural Gas. Follow instructions included with conv

17 Simpson Dura-Vent DV-PRO 5” x 8” Direct Vent Chimney System (horizontal and vertical terminations). Selkirk Metalbestos 5” x 8” Direct Vent Chi

18 HORIZONTAL VENT SYSTEM CLEARANCES TOP BOTTOM SIDES ALL APPROVED VENTING 3 inches (76mm) 1 inch (25mm) 1 inch (25mm) MINIMUM: 4ft. (1.22m) +

1 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior c

19 VENTING #800-WPT WALL PASS-THRU 12-1/2” (318mm) HIGH x 10-7/8” (276mm) WIDE A. Measure wall thickness; cut insulatio

20 HORIZONTAL TERMINATIONS HORIZONTAL & VERTICAL COMBINATION VENTING VENTING NAT GAS LP GAS Figure 20c MINIMUM:

21 VENTING INSTALLATION OF #800-1 SERIES DIRECT VENT TERMINATION KIT(S) HORIZONTAL TERMINATIONS Refer to illustration on following page. IF TERMIN

22 VENTING F D A E C H A TERMINATION BOX B MOUNTING HOLES IN EXTERIOR WALL PLATE C 5” FLEX PIPE COLLAR D 5” PIPE ON FIREPLACE OR EXTENSION KIT

23 TERMINATION VENT CAP LOCATION Figure 26a Denotes where installation not allowed Figure 23a 1. Terminations against

24 Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 1.0 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2.0 0.6

25 LIGHTS 1. Remove glass frame assembly. Page 15. 2. Remove light access panel at inside top of firebox - secured with (2) screws. 3. Using a

26 FIREBOX LINER KIT INSTALLATION WARNING FIRE RISK! DO NOT OPERATE THIS FIREPLACE WITHOUT A FIREBOX LINER KIT INSTALL

27 8 7 6 5 11 10 9 CAUTION Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive s

28 FACTORY SET BURNER TUBE VENTURI SETTINGS (ADJUST AS NECESSARY FOR YOUR INSTALLATION) NATURAL GAS LP (PROPANE) GAS 1/8” (3mm) OPEN 5/8” (16mm) T

2 TABLE OF CONTENTS VENTING (cont.) Horizontal Termination Minimum / Maximum 20 Horizontal &a

29 If it is determined that a restrictor is needed or restrictor modification is required after termination is installed, access ca

30 Annual cleaning of the burner system by a professional service person is required. Vacuum all components thoroughly. Visually check for blocked por

31 LIMITED WARRANTY WARRANTY CONDITIONS & REQUIREMENTS: 1. You are the original purchaser. This warranty is not transferable. 2. Installation of

32 LIFETIME WARRANTY LIFETIME WARRANTY THIS LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND REQ

S up p l e m e n t a l I n s t a l l a t i on a n d H o m e o w ne r I n f o r m a t i o n M a n u a l f o r A l p h a M o d e l : JAN

1 TABLE OF CONTENTS SAFETY INFORMATION Safety Information 2 SPECIFICATIONS Components List 3 Gas Pressure Requirements

2 SAFETY INFORMATION Installation and repair should be done only by a qualified service person. The appliance

3 SPECIFICATIONS ATTENTION HIGH ALTITUDE INSTALLATIONS In the USA: The appliance may be installed at higher altitudes. Please refer to

4 WIRING SCHEMATICS IMPORTANT THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONL

5 CONTROL SYSTEM COMPONENTS Figure 5a REMOTE CONTROL GAS VALVE Outlet pressure tap Stepper motor Pilot connection (orange) Main valve connection (gr

3 SAFETY INFORMATION Installation and repair should be done only by a qualified service person. The appliance

6 SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME 1. Set ON/OFF rocker switch to OFF position. 2. Install 4 AA batteries (included in

7 ROOM THERMOSTAT (Remote Control Operation) The Smart Thermostat function adjusts flame height based on set temperature and actual room temperature.

8 SYSTEM OPERATION This system has the option of a continuous (standing) pilot feature. This allows you to change from a spark-to-pil

9 SYSTEM OPERATION S.I.T. PRO F L AME 2 IFC I G N I TION AND R E SET I NFO R M ATI O N RESET IFC CONTROL MODULE WHEN SYSTEM GOES INTO LOCK OU

10 LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIO

11 LIGHTING AND SHUTDOWN (cont.) 5 MINUTES Power OFF Power ON Power OFF OFF OFF ON 1 4 1 3 2 5 3 2 Figure 11b Figure 11a STOP! Read safety informa

12 PRESSURE TESTING INLET PRESSURE TEST: Outlet (Manifold) Pressure Screw Inlet Pressure Screw Figure 12a IMPORTANT Pressure check taps for manifold

13 TROUBLESHOOTING Before proceeding with the steps in the following troubleshooting guide, verify the power supply is present and receiver batteries

14 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed c

15 #970 HEAT DUCT KIT INSTRUCTIONS Clearance to combustibles: 0” (0mm) Clearance from air duct to ceiling: 2” (51mm) Minimum vent run: 2ft. (609m

4 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS For all sidewall horizontally vented gas fueled equipment installed in every dwell

16 #970 HEAT DUCT KIT INSTRUCTIONS Figure 16a Register mounting frame and fan housing are designed to fit between 2” x 4” stud walls, 16” (406mm) on

17 #970 HEAT DUCT KIT INSTRUCTIONS RUN DUCT PIPE 1. Run duct pipe to register location. If oval pipe will be used in conjunction with 6” (152mm) rou

18 CONVERSION KIT INSTRUCTIONS #LCK-AL36L-S LP GAS CONVERSION KIT / #NCK -AL36L-S NAT GAS CONVERSION KIT PREPARE THE FIREPLA

19 CONVERSION KIT INSTRUCTIONS NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) recommended) 12” WC (2.99 kP

20 FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel qu

21 MAINTENANCE MAINTENANCE Annual cleaning of the burner system by a professional servic

22 www.kozyheat.com Replacement parts are available through your local dealer. Contact them for availability and pricing. REPLACEMENT PARTS LIST Husso

5 FIREPLACE DIMENSIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth Opening Width Glass Frame Height Top Stand-off Height Bac

6 1. Frame an opening for fireplace, allowing for vent installation and type of installation (corner or flat wall application). 2. If masonry (opti

7 Mounting a TV above a fireplace has become common practice. With this in mind, we conducted tests to determine possible surface

8 FIREPLACE PREPARATION STAND-OFF / STAND-OFF HEAT SHIELD ASSEMBLY & INSTALLATION TOP STAND-OFF BRACKETS AS SHIPPED R